PD4AM2SoftMag makes use of the available ultrasonic powder processing technology that was newly developed at the participating Hop-On Facility to support the extensive research of the AM2SoftMag project. The aim is to optimize processing routes via ultrasonic melting for the production of high quality Fe-based amorphous powder particularly suitable for the additive manufacturing (AM) of complex shape amorphous soft-magnetic components for highly efficient electrical machines. The main ambition of PD4AM2SoftMag is to up-scale the novel ultrasonic atomization technology for high-throughput production of Fe-based amorphous powder with the goal to compete against today’s powder gas atomization techniques in terms of cost and quality of powders. PD4AM2SoftMag brings added value, flexibility to AM2SoftMag and it mitigates its risks. PD4AM2SoftMag shares the same vision of AM2SoftMag that, one day, 3D printing will become the de facto standard technology for the manufacturing of soft-magnetic materials for highly efficient electrical machines. To prove the viability of the approach, the partners expect to demonstrate superior properties of the ultrasonic atomized powder to meet high-quality standards for the selecting laser melting (SMLSLM) process used by AM2SoftMag for the AM of the soft-magnetic components. Major breakthroughs is in a will be made toward the flexible and large-scale production of superior soft-magnetic Fe-based amorphous powder for the AM2SoftMag technology. Thereby PD4AM2SoftMag contributes to enhance the energy efficiency of electrical devices and thus substantially contribute to the European Green Deal.